STANDARD OK2-100 2-axis Keyway Milling Machine

Description

A 2-axis keyway milling machine is a specialized tool used for cutting keyways or slots in a workpiece. It is designed to precisely create keyways, which are grooves that accommodate keys or splines in various mechanical assemblies. The machine operates with two axes of movement to accurately position the cutter and control the cutting depth.

The keyway milling machine typically consists of the following components:

1. Base: The machine's foundation that provides stability and support.

2. Column: A vertical structure mounted on the base, which houses the spindle and other essential components.

3. Spindle: The rotating shaft that holds the milling cutter. It provides the necessary cutting power and speed.

4. X-Axis: This axis controls the horizontal movement of the workpiece or the cutter. It allows for precise positioning along the length of the keyway.

5. Y-Axis: The vertical axis that controls the depth of the cut. It enables accurate control over the cutting depth of the keyway.

6. Worktable: A flat surface where the workpiece is secured. The worktable can be adjusted along the X-axis to align the keyway with the cutter.

7. Cutter: The cutting tool, typically an end mill or a broach, that removes material to create the keyway. The cutter is mounted on the spindle.

8. Control Panel: The interface that allows the operator to control and adjust the machine's settings, such as feed rate, depth of cut, and axis movements.

To operate the 2-axis keyway milling machine, the workpiece is clamped securely on the worktable, aligning it with the cutter. The operator then adjusts the X-axis and Y-axis positions according to the desired dimensions of the keyway. Once everything is set, the cutter is activated, and it starts removing material, creating the keyway as it moves along the workpiece. The operator can adjust the feed rate and cutting depth as necessary to achieve the desired results.

The 2-axis keyway milling machine is often used in various industries, such as automotive, aerospace, and machinery manufacturing, where precision keyways are required for shafts, gears, and other mechanical components. It offers accurate and efficient keyway cutting, ensuring proper fit and functionality of key-driven assemblies.

Specifications

• X Axis Stroke - 100mm 
• Z Axis Stroke - 70mm
• X/Y/Z Axis Feed Power Unit - Manual Feed
• Milling Spindle Head Taper - MT3
• Milling Head Drive Power Unit(standard) - Electric Motor
• Spindle Head rpm - 0-700
• Max Cutting Diameter - 80mm = 3inches
• Drive Power Unit- Pneumatic - Single Phase,110V/230,50/60Hz,1700W
• Installation Type - Magnet
• Machine Weight - 125kg
• Shipping Weight - 145kg

Delivery

This Product is Built On Order Only.

Deliver is 8-12 Weeks from Deposit

How to use a Keyway Milling Machine

Using a 2-Axis Keyway Milling Machine:

1. Safety First: Begin by ensuring all safety precautions are in place, including wearing the necessary personal protective equipment (PPE
2. Tool Selection: Choose the correct cutting tool, typically a keyway cutter, and securely mount it in the machine's spindle.
3. Machine Setup: Securely attach the Keyway Milling Machine to the workpiece or work surface using clamps, bolts, or suitable fixtures.
4. Power On: Turn on the milling machine and ensure it's properly connected to a power source.
5. Set Work Coordinates: Establish the work coordinates (X and Y positions) based on your keyway specifications and workpiece dimensions.
6. Tool Positioning: Use the machine's control panel to move the tool to the starting point of the keyway, ensuring it's at a safe distance from the workpiece.
7. Tool Height Adjustment: Adjust the tool height to align it with the centerline of the keyway, ensuring it's at the correct depth for the initial cut.
8. Set Keyway Dimensions: Configure the machine's settings to match the desired keyway dimensions, including width, depth, and length.
9. Spindle Speed and Feed Rate: Set the spindle speed and feed rate according to the material being machined and the keyway cutter's specifications.
10. Initial Cut: Make a light initial cut to verify the tool's alignment and ensure it's cutting to the correct dimensions.
11. Start Milling: Gradually feed the tool into the workpiece while maintaining a consistent cutting speed. Follow the planned keyway path.
12. Continuous Monitoring: Keep a close watch on the milling process, checking for any signs of tool wear, overheating, or deviations from your keyway specifications.
13. Adjust as Needed: If necessary, make real-time adjustments to the tool's path, speed, or depth to maintain precision.
14. Complete the Keyway: Continue milling until you've achieved the required keyway dimensions and length in the workpiece.
15. Power Off and Safety Check: After completing the milling process, turn off the machine and disconnect it from the power source. Ensure the machine has come to a complete stop, and perform a safety check to confirm there are no loose components or debris in the work area before removing the workpiece.